Lean Warning Label
bobemiliani.com

Click on image to enlarge. This Warning Label should have been attached to Lean decades ago. Everything contained in the warning label was understood 25 to 30 years ago. But it was not attached to Lean. The result? Countless underdoses. Corporate leaders did not know the facts about the product, Lean, before they started using […]

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Lean and The Corporation
bobemiliani.com

In my new book, The Triumph of Classical Management Over Lean, I identified 17 bedrock assumptions that have guided the promotion and marketing of Lean to large corporations. However, there are many more assumptions than that. The assumption that I would like to focus on here is the nature of the joint-stock corporation, it’s understanding […]

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Lean Transformation is Not Difficult
bobemiliani.com

Click on image to enlarge. Lean transformation is often said to be difficult. But what if that is only the apparent problem, based on our perspective as people who work to promote Lean and help organizations transform from Classical management to Lean management? The difficulty clearly looks to us like a lack of understanding among […]

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What’s Holding Lean Back?
bobemiliani.com

We are all aware that precious few Lean transformations fulfill the vision of many Toyota-like managed companies in all industries. For decades, the prevailing wisdom was that better explanations of Lean, from Lean tools to Lean strategy, and more and more examples of Lean success, no matter how limited, would gain ever-growing numbers of CEO […]

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Decision Making: Six Guideline to Better Outcomes
www.aleanjourney.com

Theodore Roosevelt once said, “In any moment of decision, the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.” It makes sense. Yet, when it comes to the decision-making process, so many of us still wind up paralyzed. […]

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Is Lean Too Arrogant to Save Itself?
bobemiliani.com

Time has proven that the central problem with Lean management is that most senior leaders are not interested in it. They have many other ways to achieve their business goals without needing to think about Lean. Relatedly, sooner or later Lean always loses out to Classical management. Despite these two structural problems, Lean remains important because […]

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Interview with Joshua Kerievsky on the Joy of Agility — It’s Not Just for Software Companies
www.leanblog.org

Scroll down for how to subscribe, transcript, and more Joining us for Episode #475 of the Lean Blog Interviews Podcast is Joshua Kerievsky, the founder and CEO of Industrial Logic, one of the oldest and most well-respected agile consultancies on the planet.  Since 1996, Joshua and his global network of colleagues have helped people in […]

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The Problem Lean May Never Overcome
bobemiliani.com

Click on image to enlarge. The image at right shows the problem that Lean, as well as its predecessor systems of progressive management, has been unable to overcome and may never overcome: The inability to displace de jure — except in rare cases, and for only a limited time. Sooner or later, de jure wins. The image shows the […]

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KanConf Returns This Summer! The 4th Event of the Series Is Here!
kanbanize.com

Get ready to mark your calendars because we have an exciting announcement! Our KanConf series is back, and we can’t wait to share the details of our next event before the summer rush hits!   So, without further ado, we’d like to invite you to KanConf#4, which we’ll be happy to host in less than a […]

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Business Leaders’ Case for Ignoring Lean
bobemiliani.com

My enduring curiosity and passion for problem-solving led me to work on a problem that the principal leaders of the Lean movement either ignored or told me that it would be a waste of time. I could not ignore it and I did not see it as a waste of time. My view is that […]

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Picturing Foundation
blog.agendashift.com

“At every scope and scale, developing strategy together, pursuing strategy together, (agreement on) outcomes before solutions“ Last week I shared a picture (above), around which I built a new talk on Right to Left (the title of my 2019 book and 2020 audiobook). Not only did I enjoy bringing Right to Left up to date, […]

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Unpacking OKR: A Comprehensive Guide to Setting and Managing Goals
leanmanufacturing.online

In a fast-paced business landscape where strategic agility is key, the Objective and Key Results (OKR) framework has emerged as a vital tool for organizations, teams, and individuals. This goal-setting structure facilitates establishing and managing strategic, professional, and personal goals, propelling enterprises toward their targets with clarity and focus. In this article, we delve into […]

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Money vs. Process View of Cost
bobemiliani.com

Two of the principal teachings of Toyota-style kaizen is to think of cost problems in terms of processes and in non-financial terms such as time, distance, space, defects, quantity, turnbacks, etc. To be able to effectively think in non-financial terms, we were taught to understand the difference between value-added work, waste, unevenness, and unreasonableness. These […]

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The Making of a Project Manager: Skills, Knowledge, and Leadership
leanmanufacturing.online

Project management is a role often misconstrued as merely an organizational position. While it’s true that project managers must be adept at coordinating resources and driving tasks to completion, their skill set extends far beyond these functions. A project manager’s role requires a blend of technical skills, business acumen, problem-solving ability, interpersonal finesse, and most […]

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How Leaders Sabotage Lean
bobemiliani.com

Let’s take the word “leader” to mean anyone in an organization who has management responsibility, beginning with supervisors and extending to CEOs. Most leaders have good intentions when it comes to doing their job, satisfying customers, and helping the organization prosper. Yet, even leaders with good intentions have a handicap: They possess inherited knowledge from the […]

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How Toyota / TSSC Helps Norhart, a Construction Company, with Lean and Their Mission
www.leanblog.org

This week’s episode of the “My Favorite Mistake” podcast features Mike Kaeding, the CEO of a company, Norhart, that designs, builds, and rents apartments. They are transforming the way this is done by incorporating technologies and techniques that have revolutionized other industries. This has resulted in improved quality and reduced cost of housing. Ultimately, they […]

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Lean People Never Understood CEOs
bobemiliani.com

Click on image to download file. Gaining the attention and commitment of CEOs for Lean management requires that we understand them. We think we do. In fact, we have long thought that we do. But in truth, Lean promoters, advocates, and practitioners never have. Even accomplished Lean CEOs don’t understand their peer CEOs. The many […]

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KUKA FAMULUS Turns 50—The First Modern Industrial Robot
www.allaboutlean.com

Fifty years ago, the FAMULUS industrial robot was introduced by the German machine tool maker KUKA. This articulate-arm kinematics industrial robot with six axes was the first of many modern industrial robots. This design is nowadays still the most common type of industrial robot. Pre-industrial Robots The idea of machines doing manual labor is quite […]

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Reimagining Lean
bobemiliani.com

Click on image to enlarge. After more than three decades, we know one thing for sure: Lean management (as well as TPS) has proven itself to be inadequate as a replacement for Classical management. Why? Because Lean has failed to offer business owners and corporate executives the things that they want and need most: The […]

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Why Business Leaders Vote “No” for Lean
bobemiliani.com

Every Lean promoter and advocate knows that the adoption of Lean management is in business leaders’ interests, not against their interests. The interests encompass that of the business itself and all its stakeholders: employees (executive and non-executive), suppliers, customers, investors, communities, and even competitors. Yet, business leaders, over some 30 years, have delivered a clear and […]

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Lean Retrospective
bobemiliani.com

After nearly 25 years of study, practice, and teaching Toyota’s management system and Lean management, it is time for a quick look back. Over the years I have found that many people are confused by my work because I am neither a pure Lean promoter nor a pure Lean critic. My body of work spans […]

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Lean and the Burning Platform
bobemiliani.com

Corporate financial distress — the so-called “burning platform” — has long been cited as the crisis necessary to propel a management team to adopt Lean management. Is it? In my book, Triumph of Classical Management Over Lean Management, I said: “Even Lean’s supposed savior, ‘the burning platform’ – a condition of severe financial distress – […]

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Decision Making: 5 Common Pitfalls to Avoid
www.aleanjourney.com

Being a manager can be both stimulating and challenging. Transitioning from an individual contributor to a manager comes with the opportunity to influence decision-making processes, implement business strategies, and oversee organizational change initiatives. It can also increase the likelihood that you’ll make mistakes, as you take on greater responsibility and learn how to manage not […]

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Management as an Engineering Problem
bobemiliani.com

Dr. Carlos E. Pabon, History Department, Universidad de Puerto Rico, Rio Piedras What has been Lean’s contribution to business and society over the last 35 years? Has it been great or small? And for whom? I recently read a fabulously informative and beautifully written 1992 doctoral dissertation by Carlos E. Pabon, titled: “Regulating Capitalism: The […]

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Reflections on True North
blog.leansystems.org

By Pascal Dennis (bio) Strategy begins with our strategic & philosophical Purpose, also known as True North. True North comprises: a “Hard” goal, usually entailing critical end-of-pipe measures, e.g. Revenue, EBIT, fatalities, and, a “Broad-brush” goal (hoshin), a few words defining our purpose, vision, commitment I encourage leaders to draw a picture of where we […]

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Deming: A Reassessment
bobemiliani.com

Deming’s wisdom seems practical. But is it really? Deming ReassessDownload

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Effect of COVID-19 Vaccines on Excess Deaths
michelbaudin.com

Even on LinkedIn, you still see posts and comments asserting that the COVID-19 vaccines aren’t “real” and alleging that they do more harm than good. This is usually based on articles of questionable value and the author’s brother-in-law catching COVID-19 while vaccinated. Public health, however, warrants serious research and is not a matter of anecdotes. […]

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One Strategy, Two Paths
bobemiliani.com

Click on image to enlarge. For many years, certain people have proclaimed that Lean is a corporate strategy. In support of that claim, a book titled The Lean Strategy: Using Lean to Create Competitive Advantage, Unleash Innovation, and Deliver Sustainable Growth was recently published (click here to read my book review). But there are two things […]

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Why Do CEOs Hate Operations?
bobemiliani.com

Prior to around 1980, the leaders of large corporations had a strong affection for manufacturing operations — the part of the business that makes money for the company by producing the goods that people want and pay for. Operations was widely seen as a noble part of the company that employees were proud to be […]

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How to Never Run Out of Ideas
bobemiliani.com

“Every organization constantly deteriorates. And this is especially true of a business organization. It loses customers — through death, through change in location, through the lures of competitors. It loses its personnel from the same causes. Its physical equipment is constantly wearing out and becoming obsolete… It is the primary function of management to rebuild […]

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Ask Me About My Book! And Other Topics
www.leanblog.org

Thanks to my book coach Cathy Fyock for the “Ask Me About My Book” coffee mug and for the coaching she’s provided along the way for The Mistakes That Make Us: Cultivating a Culture of Learning and Innovation. She’s also provided me a button that she encourages authors to wear that says, “Ask Me About My Book,” […]

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The Leader’s Prerogative
bobemiliani.com

There is a continuing, decades-long, lamentation in the Lean community, that leaders do not understand Lean and that they misuse Lean for cost cutting which results in layoffs and other zero-sum outcomes. There is a belief that if only leaders understood the true intent of Lean, then they would adopt it and realize great outcomes […]

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The Outcome of Serious Research
bobemiliani.com

“…the outcome of any serious research can only be to make two questions grow where one question grew before.” – Thorstein Veblen in “The Evolution of the Scientific Point of View,” University of California Chronicle, Vol. X, No. 4, October 1908, pp. 395-416 Click on image to enlarge. The initial research question (purple), grows into […]

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Avoiding OKR Mistakes and Misapplications
leanmanufacturing.online

“OKR” stands for Objectives and Key Results. It is a strategic framework that organizations design to achieve goals and success. Companies often use OKR to define and track objectives and measure their outcomes. “Objectives” refer to desire goals and outcomes that every organization wants to reach, whereas “Key Results” are specific and measurable milestones that […]

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