Radu Demetrescoux has been a manufacturing consultant for 25 years and recently authored a Lean Toolbox (in French) with actionable details on 64 tools. He has seen the French manufacturing sector losing half its factories and is working to rebuild it. This is how he explains what happened and the way forward. It includes an […]

Lean coaches love to ask questions like, “Are we winning?” “Are we winning or losing today?” “How do we know if we’ve won or lost?” We’re red. When it’s a simple “red is worse than target” vs. “green is better than target,” that’s, of course, an overly simplistic distinction compared to an arbitrary target. But […]

It isn’t always easy being a leader. You need to manage the different personalities on your team, make difficult choices, and confront issues head on before they grow into major problems. A good leader can spur a team on to greatness, while a bad leader can run it into the ground. However, to become a […]

Scroll down for how to subscribe, transcript, and more My guest for Episode #519 of the Lean Blog Interviews Podcast is Jarvis Gray, the Managing Director of The Quality Coaching Co. He offers more than 16 years of strategic planning, quality improvement, and operations leadership experience in the healthcare industry.  Through his firm, The Quality […]

Starting a business means freedom, a chance to develop your niche, and having more control over the money you earn. With this freedom comes the obligation to deal with budgeting issues without the luxury of an accounting department. Here are five useful tips that can help any entrepreneur or solopreneur manage their budget and make […]

Lean manufacturing is a great set of philosophies and tools to improve your production system, or for that matter any kind of operational system. Yet, many supposed lean implementations fail. One of the various reasons for failure of a lean project is a lack of attention to detail. Let me explain: Production Systems Are Highly […]

What’s one of the most common mistakes that leaders make when trying to shape a problem-solving culture? You are a role model whether you want to be or not, and too often you will practice good problem-solving behaviors but people witness the opposite. You are confident you did the right thing, but your organization took […]

If you create a high-performance team, you can exert tremendous leverage to create value. If not, you’ll face severe difficulties because no leader can hope to achieve ambitious goals on his or her own. Poor personnel choices will usually come back to haunt you. The right team makes or breaks an organization. Strong teams improve […]

Thanks, as always, to Ryan McCormack for this. He always shares so much good reading, listening, and viewing here! Subscribe to get these directly from Ryan via email. News, articles, books, podcasts, and videos about how to make the workplace better. Operational Excellence, Improvement, and Innovation Operational Excellence, Improvement, and Innovation Will AI Transform the […]

Just a short one this month. “Real life intrudes”, as they say; our daughter just spent two weeks in the children’s hospital and was very unwell for longer than that, so it is just as well that I had done that clearing the decks exercise beforehand! Glad to report that’s she is better now than […]

As we celebrate Halloween–a season for all things spooky–it’s a good time to reflect on the “fear factor” that can haunt our workplaces. While ghosts and goblins are fun once a year, fear shouldn’t be part of our day-to-day culture. Yet, in many organizations, fear holds people back from speaking up about problems, sharing new […]

The urgency to improve organizational performance is at an all-time high. Today’s customers expect more value for every dollar, knowledgeable employees are difficult to find and retain, competition is fierce, technology and data grow increasingly complex, and business models evolve ever more quickly. Given all of that and the complexity of modern organizations, a scatter-shot […]

Nick Katko, Owner and President of BMA, joined Jamie Flinchbaugh on the People Solve Problems podcast to discuss lean accounting systems and their role in problem-solving. With over 30 years of experience in practicing lean accounting, Nick coaches companies on how to leverage these systems to improve their operations and decision-making processes. Nick explained that […]

Transform Your Approach to Problem-Solving Through Uncertainty Do you ever feel like you’re stuck between chaos and bureaucracy, unable to break free from the status quo? You are probably facing a common challenge that other leaders and change practitioners experience: how to navigate uncertainty while trying to drive innovation and agility in your organization. In […]

A selection of highlighted blog posts from Lean bloggers from the month of October 2024.  You can also view the previous monthly Lean Roundups here.     Leadership Failure: How Refusing to Be Wrong Hurts Teams and Innovation – Mark Graban explains true leadership isn’t about projecting infallibility–it’s about fostering a culture where mistakes are seen as […]

Scroll down for how to subscribe, transcript, and more My guest for Episode #518 of the Lean Blog Interviews Podcast is Jerry Wright, author of the new book The Insanity Trap: What Your MRP Consultant Won’t Tell You. Jerry M. Wright, PE, MBA, is an accomplished operations executive and teaching professional with over 39 years […]

I recently attended the National Association of Corporate Directors Summit, which I’ve done several times since being appointed to my first board seat 15 years ago. The lineup was impressive, including Bill Gates, Wayne Peacock, CEO of USAA, James Gorman, longtime CEO of Morgan Stanley, Clare Martorana, Federal Chief Information Officer of the United States […]

Henkaten is an approach by Toyota to deal with changes in their manufacturing system. It is one of the lesser-known words of the lean vocabulary. Often translated as “change point,” it is about managing a change. However, there is no magic behind yet another Japanese word. It is all just the basics like most methods […]

I’m very excited to return to Japan on Sunday for the first time in five years! I’ll be part of Katie Anderson‘s Japan Study Trip, this time after five previous trips between 2012 and 2019 with Kaizen Institute and Honsha Consulting. Read my posts about past trips. Each time, I’ve learned something new, visited new […]

By Pascal Dennis (bio) “Every day a little up…” an esteemed sensei taught me. Doing so entails focusing your energy of the critical few improvement areas. What will we emphasize in 2025? What’s holding us back? What’s the root cause of each obstacle? What are the countermeasures? Strategy is all about emphasis. Failure modes are […]

For an organization to run smoothly and meet its goals, it is important to foster a work environment that supports collaboration amongst colleagues. Unfortunately for most organizations, team cooperation does not occur naturally. You must make an effort and take steps to help build and sustain a cooperative work environment. Team cooperation in the workplace […]

DMAIC (Define, Measure, Analyze, Improve, Control) is a data-driven, structured, customer-centric problem-solving methodology. Each phase builds on the last to arrive at practical solutions for challenging problems. Define tells you what to measure. Measure tells you what to analyze. Analyze tells you what to improve. And Improve tells you what to control. Each phase has […]

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on […]

I’m happy to announce a live-streamed recording of my Lean podcast with my guest Jarvis Gray. You can join us Live on Linkedin on Wednesday, October 30 at 1 pm ET. EVENT LINK The episode will also be released as a podcast via the normal feeds and my YouTube channel. But if you attend live, […]

Scroll down for how to subscribe, transcript, and more My guest for this bonus episode of the Lean Blog Interviews Podcast is Bruce Hamilton, who is joining me on the show for the first time. Bruce is a renowned figure in the Lean world, serving as the President of GBMP Consulting Group and Director Emeritus […]

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to […]

Opening and Urgent Issues Have you noticed that total production capacity is not keeping up with demand (just a 0.4% growth rate year-on-year in Q3 2023 while demand rises; Source: UNIDO)? With uncertainties in Cost Control, Cost Improvement, Supply Chain, and Technological Advances (expensive/uncertain/slow implementation), the “customer is king” era is on the decline. Gone […]

In this second post on KPIs, I will look at the quality of key performance indicators (KPIs). These are essential tools for measuring an organization’s progress toward its strategic goals. The quality of these indicators is critical as it impacts management’s decision-making and subsequent actions. Let’s have a look! Quality of the KPI Another important […]

Hi, I’m very grateful and excited that AME Australia has invited me to participate in what they call a “road show” in March and April 2025. It will be my first trip down under. AME Australia has started sharing some early information, with more details and early bird registration coming soon. I’ll be in Melbourne, […]

It’s my favorite time of year and I don’t mean fall which I enjoy. In a few short weeks the best of New England’s Lean Community will gather at the 20th Annual Northeast Lean Conference. It truly is a goldmine of practical insights & inspiration for Lean practitioners – from those just starting out to […]

Episode 48: “Lockout Tagout Your Equipment, but Not My Whiskey”  In Episode 48, Mark Graban and Jamie Flinchbaugh begin by comparing two whiskeys from the same distillery. Mark selected Woodford Reserve, and had a pour of both the Double Oaked (which we both agree is underrated) and their Historic Barrel Entry, a nod to production […]

Thanks, as always, to Ryan McCormack for this. He always shares so much good reading, listening, and viewing here! Subscribe to get these directly from Ryan via email. News, articles, books, podcasts, and videos about how to make the workplace better. Operational Excellence, Improvement, and Innovation Does Lean Startup Work for Deep Tech? Lean startup techniques […]

Ever dreamed of studying at Yale University? Now you can—right from the comfort of your home and absolutely free! Yale University offers a treasure trove of open courses covering a wide array of subjects. Whether you’re passionate about history, science, literature, or economics, there’s something enriching waiting for you. Let’s embark on a journey through […]

That’s the name of a webinar recorded last week in celebration (a couple of weeks late) of the 10th anniversary of the publication of my first book, Kanban from the Inside. The discussion ranged over all four books and the upcoming “book 5”. Many thanks to hosts Albena Georgieva and Nora Pavlova of Businessmap (formerly […]